Short overview
Modernized facility with capacity of 2,000 dal per day producing undenatured rectified ethyl alcohol, fusel oil products and DDGS, equipped with automated processing lines, grain handling, fermentation, rectification and advanced filtration systems.
Description
In 2022, the company underwent a large-scale modernization. Today, the company is a modern production of high-quality rectified alcohol and deep processing of alcoholic dry bards.
Total capacity of the enterprise: 2000 dal/day.
The company employs 80 professionals.
The company produces 4 types of products:
• Undenatured rectified ethyl alcohol
• Fuselage oil concentrate
• Fusel oil
• DDGS – Distillers Dried Grains with Solubles
The company exports 50% of its products and sells 50% on the domestic market.
The main advantages of the enterprise:
• The plant is located close to the EU countries
• Automation of technological processes
• Equipment modernized in 2022
• Own raw materials of high quality
• Compliance with European quality standards
• Own logistics capabilities
The company has a fully automated production process, which includes the following components:
• The discharge pit. It is intended for unloading raw materials and further transfer to the loading elevator to the production line
• Warehouse for storage of raw materials.
• Grain cleaning separator БСХ. Cleaning of grain from impurities that differ from it in geometric dimensions and aerodynamic properties.
• Hammer mill A1-DM2R is designed for grain grinding.
• The brew vat is designed for preparation of wort from crushed grain and water
• The steam boiler (UL-S-IE 6000*13 bar) is designed to provide process steam to production enterprises for various purposes.
• Water softening unit for water treatment in the supply systems of water and steam boilers.
• Spiral heat exchanger for regulation of process heat recovery by means of spiral heat exchangers.
• Application of continuous process of hydro-enzymatic treatment of wort.
• Yeast machines are designed for the cultivation of yeast cell
• Fermenters are designed for bioconversion of starchy raw materials.
• Brago-rectification unit is designed to produce high quality alcohol, consisting of: brago column, epuration column, rectification column, final column, impurity concentration column.
• Modern laboratory equipment for technical and chemical control of production
• Storage and shipment of alcohol
• Process automation system
• Air compressor is designed for air compression with subsequent supply under pressure
• SOLID FRACTION COLLECTOR. Stage 1 – Mechanical separation on ОГШ-321 centrifuges into a solid fraction and liquid fraction with suspended particles
• FLOTTWEG. Stage 2 – Sedimentation of suspended particles of the liquid fraction using high-speed centrifuges (Flottweg)
• ULTRA-FILTRATION. Stage 3 – Thickening of suspended particles of the liquid fraction using an ultra-filtration plant
• NANO-FILTRATION. Stage 4 – Purification of the liquid fraction at the nano-filtration plant resulting from the ultra-filtration plant
• DRYING. Stage 5 – Solid fraction after ОГШ-321, concentrate after Flottweg, and concentrate after ultra-filtration are fed to the mixer and then to the dryer. When drying is done, we get DDGS (native distiller’s grains)